>>>Overview of Production Line:
The juice blending process is designed according to the formula of the juice drink. Usually, the juice blending process is: sugar preparation syrup, syrup filtration, concentrated juice dilution, juice mixing tank,Vacuum degasser, Homogenizer, UHT(Sterilization), CIP cleaning.
For example: use concentrated juice to produce bottled juice. Before the concentrated juice is prepared, it is necessary to carry out the juice recovery, that is, adding an appropriate amount of water to pre-dissolve and dilute the concentrated juice. After that, it is sent to the mixing tank, and then the syrup and other auxiliary materials are added, and the water is stirred and the volume is adjusted.
UHT(sterilizer)
1, UHT sterilizer is used for heating, sterilization, heat preservation and cooling of juice drinks. This equipment is the ideal equipment for prolonging the retention period of materials through sterilization and cooling.
2, With a variety of safety protection measures and high temperature alarm, low temperature reflux function. Materials and heating medium are heated by non-contact heat exchange in their respective sealing systems to ensure the health and safety of materials.
3, PLC control can be used to automatically control the heating temperature, hot water temperature and steam flow regulation of each section of the material.
4, The temperature can reach 115-135℃, and the temperature can be reduced to 85-90℃ after cooling.
Bottle Inverted Conveyor Sterilization.
The inverted bottle sterilization machine is a special equipment for the hot filling production line which is developed according to the process characteristics of the hot filling production line and needs to be developed by itself.
The temperature of the whole process is controlled between 65-85℃. When passing through the bottle pouring sterilizer, the bottle will turn 360 degrees. The inverted bottle sterilizer use the high temperature of the product to sterilize the bottle cap in a specified time(28～30second), soften the seal of the cap, and improve the cap and bottle.
Other machines in the production line
1, Water treatment system
★ Automation grade: Automatic / Semi-automatic
★ Capacity range: 250L—30T per hour can be chosen.
★ Material of three pre-filters:SUS304 / FRP
★ Membrane brand: HYDECANME/DOW/GE OSMONICS/Saehan/Toray
★ Optional device: water tank, sodium ion exchanger,UV sterilizer,water storage tank
★ Water pump:NangFang pump
2, Vacuum degasser.
3, Homogenizer
4, Labeling machine with code printer
5, Film shrinking packing machine
